The process is far slower than that of the Bessemer converter and thus easier to control and sample for quality assessment. To increase the oxygen content of the heat, iron ore can be added. The oxygen in iron oxide and other impurities decarburizes the pig iron by burning excess carbon away, forming steel. Once all the steel has melted, slag-forming agents such as limestone are added. Once the charge has melted, heavy scrap, such as building, construction or steel milling scrap is added, together with pig iron from blast furnaces. Once it is ready or repaired, it is charged with light scrap, such as sheet metal, shredded vehicles or waste metal.

The furnace is first inspected for possible damage.

The open-hearth process is a batch process and a batch is called a 'heat'. Whereas the earliest example of open-hearth steelmaking is found about 2000 years ago in the culture of the Haya people, in present day Tanzania, and in Europe in the Catalan forge, invented in Spain in the 8th century, it is usual to confine the term to certain 19th-century and later steelmaking processes, thus excluding bloomeries (including the Catalan forge), finery forges, and puddling furnaces from its application. Most open hearth furnaces were closed by the early 1990s, not least because of their slow operation, being replaced by the basic oxygen furnace or electric arc furnace. Their process was known as the Siemens–Martin process, and the furnace as an 'open-hearth' furnace. In 1865, the French engineer Pierre-Émile Martin took out a license from Siemens and first applied his regenerative furnace for making steel. The open-hearth furnace was first developed by German-born engineer Carl Wilhelm Siemens. Compared with the Bessemer process, which it displaced, its main advantages were that it did not expose the steel to excessive nitrogen (which would cause the steel to become brittle), was easier to control, and permitted the melting and refining of large amounts of scrap iron and steel. Because steel is difficult to manufacture owing to its high melting point, normal fuels and furnaces were insufficient for mass production of steel, and the open-hearth type of furnace was one of several technologies developed in the nineteenth century to overcome this difficulty. Tapping open-hearth furnace, VEB Rohrkombinat Riesa, East Germany, 1982Īn open-hearth furnace or open hearth furnace is any of several kinds of industrial furnace in which excess carbon and other impurities are burnt out of pig iron to produce steel.

Heart of steel meaning